Roofing Industries
Case study · Roofing Industries · Roofing manufacturing, several North Island sites

Every job made to order. Less rework, more output.

Programme
Work-based training
Rework
Less
Output
Up, same cost

"Their programme isn't classroom theory. It is hands-on, fits around production, and gets straight into fixing the things that slow us down."

PP
Phil Prior
Owner, Roofing Industries
The challenge

Bespoke orders, where every mistake costs.

Roofing Industries runs a roofing manufacturing business across several North Island sites, supplying both residential and commercial projects. Everything they make is bespoke: colours, lengths and shapes.

In that game, accuracy, speed and cutting out waste are what keep you competitive. Every mistake costs time, money and reputation.

What we did

Training that fits around production.

We delivered work-based learning adapted to their exact processes. It was hands-on and on the floor, fitted around production rather than pulling people into a classroom.

The focus went straight onto the things slowing the team down, and on getting people across the business thinking about the whole operation, not just their own patch.

What changed
Better workflow
Work moving through the business more smoothly
Less rework
Better quality and fewer defects for customers
More output
For the same cost
Ideas from the floor
Staff stepping up with improvements, not just following instructions
Every business is different. See how others tackled theirs. All results →

Losing time and margin to rework?

Tell us about it. One conversation, no charge, and we'll be honest about whether we're the right fit.

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